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Vijayanagar, Bengaluru

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Wire Mesh & Chicken Mesh — Complete Guide

Wire mesh is a versatile construction material consisting of interlocking or welded metal wires forming a grid or pattern. In construction, it is used to reinforce plaster, prevent cracks, support concrete slabs, fence boundaries, and protect against pests. The two most commonly used types in Indian construction are Welded Wire Mesh (WWM) and Hexagonal Chicken Mesh.

Wire mesh in India is governed by IS 1566 — Hard-Drawn Steel Wire Fabric for Concrete Reinforcement and other related standards.

What is Wire Mesh?

Wire mesh is a sheet or roll of metal wires arranged in a uniform pattern. The wires may be welded at intersections (welded mesh) or woven/twisted together (hexagonal mesh). It comes in various sizes, gauges, and coatings (plain MS, galvanised, PVC-coated, stainless steel).

Wire mesh adds tensile strength and crack resistance to materials like plaster and concrete, while also serving fencing, screening, and protective functions.

Types of Wire Mesh

1. Welded Wire Mesh (WWM)

2. Hexagonal Chicken Mesh

3. Woven Wire Mesh

4. Crimped Wire Mesh

5. Expanded Metal Mesh

Welded Wire Mesh — Standard Sizes

Mesh Opening (mm)Wire Diameter (mm / SWG)Sheet SizeTypical Use
10 x 100.7 mm (22 SWG)4' x 100' rollPlaster, garden fencing
12 x 120.9 mm (20 SWG)4' x 100' rollPlaster
15 x 151.0 mm (19 SWG)4' x 100' rollPlaster, mortar joints
20 x 201.6 mm (16 SWG)Sheet 2.4 x 1.2 mLight fencing
25 x 252.0 mmSheet 3 x 1.2 mFencing, walls
50 x 503.0 mmSheet 3 x 1.2 mHeavy fencing, slabs
75 x 754.0 – 6.0 mmSheet 6 x 2.4 mConcrete slab
100 x 1006.0 – 8.0 mmSheet 6 x 2.4 mPavement, factory floors
150 x 1508.0 – 12.0 mmCustom sizeRCC slabs
200 x 20010.0 – 12.0 mmCustom sizeHeavy floor slabs

Chicken Mesh (Hexagonal) — Standard Sizes

Mesh Opening (mm)Wire GaugeRoll WidthRoll Length
12 mm (1/2")20 / 22 SWG1 m / 1.2 m30 m / 45 m
20 mm (3/4")20 / 22 SWG1 m / 1.2 m30 m
25 mm (1")20 / 22 SWG1 m / 1.2 m30 m
50 mm (2")18 / 20 SWG1 m / 1.5 m30 m
75 mm (3")16 / 18 SWG1.2 m / 1.5 m30 m / 50 m
100 mm (4")14 / 16 SWG1.5 m / 1.8 m50 m
For plastering, the most common chicken mesh is 12 mm opening, 22 SWG GI.

Material & Coatings

Coating TypeDescriptionBest Use
Black Mild SteelPlain steel wireIndoor concrete reinforcement
GI (Galvanised Iron)Zinc coating (hot-dip / electroplated)Plaster, outdoor fencing
PVC-Coated GIPVC over GI wireDecorative, garden fencing
Stainless Steel (SS 304/316)SS wireMarine, food industry, premium
Epoxy-CoatedEpoxy layer over steelHighly corrosive environments

Uses of Wire Mesh in Construction

1. Plaster Reinforcement (Chicken Mesh)

Chicken mesh is fixed over joints between dissimilar materials (brick/concrete, RCC/masonry) to prevent shrinkage cracks in plaster.

2. RCC Slab Reinforcement (Welded Mesh)

Pre-fabricated WWM sheets replace conventional rebar grids in floor slabs, pavements, and pre-cast elements — faster placement and consistent spacing.

3. Concrete Pavements

WWM provides crack control in industrial floors, highway slabs, and parking decks.

4. Fencing

Welded or chain-link mesh for boundary walls, gardens, security fencing.

5. Pre-Cast Concrete Elements

Manhole rings, pipes, pavers, blocks all use WWM for reinforcement.

6. Stucco / EIFS

Lath mesh provides keying for stucco and external insulation systems.

7. Erosion Control

Gabion baskets filled with stone, retaining walls, slope protection.

8. Animal Fencing

Hexagonal chicken mesh for poultry, rabbits, livestock pens.

9. Industrial Walkways & Platforms

Expanded metal mesh for slip-resistant walking surfaces.

10. Security Screens

Welded or expanded mesh for windows, doors, partitions.

Quantity Estimation

Chicken Mesh for Plaster (Joint Treatment)

Apply 150–225 mm wide strip across each joint between masonry and RCC.

Chicken Mesh Quantity = Linear length of joints × Width of strip

For a typical 1000 sq.ft house: approximately 30–50 sq.m of chicken mesh required.

Welded Mesh for Slab

Slabs require WWM equivalent to the design reinforcement. Typically 100x100 mm mesh with 6–8 mm wire.

Mesh Weight (kg) = (Sum of wire lengths per m²) × Weight per metre of wire

Installation Tips

For Plaster Chicken Mesh

  1. Identify joints between RCC and masonry, around door/window jambs
  2. Cut chicken mesh into 6–9 inch wide strips
  3. Fix mesh with U-nails or binding wire
  4. Overlap adjoining strips by 50 mm minimum
  5. Press into wet plaster of base coat
  6. Cover with second plaster coat
  7. Cure for 7 days

For Slab Welded Mesh

  1. Place cover blocks on shuttering (20–25 mm cover)
  2. Roll out / place WWM sheets on cover blocks
  3. Overlap adjacent sheets by 150 mm minimum (or 2 mesh openings)
  4. Tie laps with binding wire at 300 mm spacing
  5. Use additional chairs to maintain top cover for top mesh layer (if double layer)
  6. Pour concrete and compact without displacing mesh

Applicable Standards

StandardDescription
IS 1566Hard-drawn steel wire fabric for concrete reinforcement
IS 280Mild steel wire for general engineering (binding wire base)
IS 2074Ready-mixed paint primer for steel
IS 4759Hot-dip zinc coatings on structural steel
IS 432Mild steel and medium tensile steel bars and wire (rolled-)
IS 456Code of practice for plain and reinforced concrete

Tests for Wire Mesh

Storage

Cost (Approximate, Indian Market)

TypePrice (Rs)
Chicken Mesh (12 mm, 22 SWG GI) — per sq.m35 – 55
Chicken Mesh (25 mm, 20 SWG GI) — per sq.m55 – 80
WWM (100 x 100, 6 mm) — per sq.m180 – 250
WWM (150 x 150, 8 mm) — per sq.m250 – 350
WWM for Slab (custom) — per kg75 – 95
Stainless Steel Mesh — per sq.m600 – 1500
PVC-Coated Mesh — per sq.m120 – 250

Popular Brands & Manufacturers

Advantages of Wire Mesh

Conclusion

Wire mesh and chicken mesh are humble but essential construction materials. Chicken mesh in plaster joints virtually eliminates the most common cause of plaster cracking, while welded wire mesh dramatically speeds up slab reinforcement work.

Select the correct opening size and wire gauge for your application, prefer galvanised mesh for outdoor or moisture-prone areas, and follow proper overlap and fixing details during installation.